Innovative technologies for processing tungsten containing tails of the enrichment factory of Zhambyl

Achievements and current state of technology for processing of technogenic materials have been assessed. The goals and objectives of the research have been defined. New laboratory apparatuses for processing mineral raw materials have been developed and manufactured. Laboratory and experimental industrial research of methods of circulation concentration, flotation classification, electrochemical chlorination, turbulization centrifugal separation have been carried out. The methods efficiency was assessed. The results of study of physical and chemical properties and distribution of metals by size classes of tungsten containing tailings are given. Studies of tailings enrichment by gravity, flotation and electrochemical enrichment methods are carried out. It is shown that for preliminary processing it is rational to use the method of circulation concentration. The methods of flotation classification, molybdenum flotation of a collective concentrate, electrochemical leaching of copper from a concentrate from flotation classification, turbulization centrifugal separation of products of tin flotation have been investigated. The innovative technology has been developed for processing complex tungsten containing tailings, based on research on a sample of tungsten containing tailings in the Zhambyl enrichment plant of the Kara-Oba deposit. This technology opens wide opportunities for processing of technogenic products and is offered for industrial implementation.

Keywords: Tungsten containing tailings, complex processing technology, circulating concentration, flotation classification, elechtrochemical chlorination, turbulization centrifugal separation, tailings processing technology.
For citation:

Shevchenko A.S., Morozov Yu.P., Shautenov M.R., Hamidulin I.H. Innovative technologies for processing tungsten containing tails of the enrichment factory of zhambyl. MIAB. Mining Inf. Anal. Bull. 2020;(3-1):443-452. [In Russ]. DOI: 10.25018/0236-1493-2020-310-443-452.

Issue number: 3
Year: 2020
Page number: 443-452
ISBN: 0236-1493
UDK: 622.772: 669.054
DOI: 10.25018/0236-1493-2020-31-0-443-452
Article receipt date: 21.11.2019
Date of review receipt: 16.03.2020
Date of the editorial board′s decision on the article′s publishing: 20.03.2020
About authors:

Shevchenko A.S.1, Cand. Sci. (Medic.), Director,
Morozov Yu.P.2, Dr. Sci. (Eng.), Professor, Professor of the Department of mineral processing,,
Shautenov M.R.3, Cand. Sci. (Eng.), associate Professor, Professor of the Department of Metallurgy and mineral processing,
Khamidulin I.K.2, Cand. Sci. (Eng.), associate Professor of the Department of mineral processing,,
1 Limited liability company Scientific and production enterprise «Mineral processing», Yekaterinburg, Russia,
2 Ural state mining University, Yekaterinburg, Russia,
3 Kazakh national research technical Satbayev University, Almaty, Kazakhstan.


For contacts:

1. CHanturiya V.A., SHadrunova I.V., Gorlova O.E. Innovacionnye processy glubokoj i kompleksnoj pererabotki tekhnogennogo syr’ya v usloviyah novyh ekonomicheskih vyzovov [Innovative processes of deep and complex processing of technogenic raw materials in the conditions of new economic challenges]. Effektivnye tekhnologii proizvodstva cvetnyh, redkih i blagorodnyh metallov: materialy mezhd. nauchno-prakt. konf. Almaty, 2018. pp. 7—11. [In Russ]

2. Sanakulov K.S. Konceptual’nye osnovy resheniya problem pererabotki tekhnogennogo syr’ya [Conceptual foundations for solving the problems of processing technogenic raw materials]. Effektivnye tekhnologii proizvodstva cvetnyh, redkih i blagorodnyh metallov: materialy mezhd. nauchno-prakt. konf. Almaty, 2018. pp. 18—21. [In Russ]

3. Byhovskij L.Z., Sporyhina L.V. Technogenic waste as a reserve for replenishment of the mineral resource base: state and problems of development. Mineral’nye resursy Rossii. Ekonomika i upravlenie. 2011. no 4. pp. 15—20. [In Russ]

4. Konnova N.I. Processing of technogenic raw materials of mining production. MIAB. Mining Inf. Anal. Bull. 2015. no 9. pp. 70. [In Russ]

5. Mestorozhdeniya redkih metallov i redkih zemel’ Kazahstana [Deposits of rare metals and rare earths of Kazakhstan]. Spravochnik: 2-e izd. Almaty: Informacionno-analiticheskij centr geologii i mineral’nyh resursov. 2015. 270 p. [In Russ]

6. Tekhnogennoe mineral’noe syr’e rudnyh mestorozhdenij Kazahstana [Technogenic mineral raw materials of ore deposits of Kazakhstan]. Spravochnik: 2-e izd. Almaty: Informacionno-analiticheskij centr geologii i mineral’nyh resursov. 2016. 156 p. [In Russ]

7. Hamidulin I.H., Komlev S.G., Morozov Yu.P. Enrichment of technogenic products by circulating concentration. Gornyj zhurnal. 2015. no 7. pp. 106—109. [In Russ]

8. Zhang Yi. Application of flotation column on flotation of copper ore [Text] / Yi Zhang, Sh. Wen, D. Liu, Q. Cao. Advanced Materials Research Vols.634—638. 2013. Pp. 3289—3293.

9. Plinio Eduardo Praes. Recovery of Iron Ore Tailings by Column Flotation [Text] / Plinio Eduardo Praes, Rodrigo Oscar de Albuquerque, Antonio Furquim Oliveira Luz.. Journal of Minerals and Materials Characterization and Engineering. 2013. no 1. Pp. 212—216.

10. G.-s. Li. Flotation separation of unburned carbon from coal fly ash using a flotation column [Text] / G.-s. Li, Y.-j. Cao, L.-j. Deng, J.-t. Liu, J.-c. Ran, S.-l. Li. IMpp. 2014: XXVII International Mineral Processing Congress. Chapter 7: New application of flotation of non-sulfide ores. Pp. 30—43.

11. Morozov Yu.P., Abdykirova G.Zh., Dyussenova S.B., Shazhaliev M.T., Falej E.A. Copper-bearing middlings from mill tailings. 16th International Multidisciplinary Scientific Geoconference SGEM 2016, Albena, Bulgaria. 2016. pp. 1043—1050. (DOI: 10.5593/ sgem2016Bl2).

12. Morozov Yu.P., Bekchurina E.A. Perspektivy pererabotki hvostov obogashcheniya s ispol’zovaniem flotoklassifikacii [Prospects for processing of enrichment tailings using flotation classification]. Mat-ly mezhd. nauch. konf. Plaksinskie chteniya-2017. Krasnoyarsk. pp. 221—223. [In Russ]

13. Morozov Yu.P., Bekchurina E.A. The laws of products’ beneficiation in tapered chutes. XXIX International Mineral Processing Congress (17—21 September, 2018). Moscow. 2018. p. 78.

14. Morozov Yu.P., Intogarova T.I., Valieva O.S., Bekchurina E.A. Advantages of using flotation classifiers in a closed grinding cycle. Gornyj zhurnal. 2019. no 2. pp. 51—56. (DOI: 10.17580/gzh.2019.02.10). [In Russ]

15. Morozov Yu.P., Abdykirova G.ZH., Bekchurina E.A., Dyusenova S.B. Improving the efficiency of flotation classification of ores and tailings of enrichment. Obogashchenie rud. 2017. no 2. pp. 38—43. [In Russ]

16. Lamberg P. Flash Flotation from pilot size to full size installation at Esperanza [Text] / P. Lamberg, L. Bernal. Proceedings of Procemin 2008: V International Mineral Processing Seminar. 2008. Pp. 251–257.

17. Kuzas E.A. Lobko S.V., Nabojchenko S.S., Volkov V.N. Electrochlorination of secondary raw materials containing noble metals using volume current supply. Cvetnye metally. 2017. no 3. pp. 45—49. [In Russ]

18. Harlamova T.A., Al’ferdov A.F., Bahir V.M. Electrochemical activation in technologies of ore dressing and processing, secondary raw materials and water treatment. MIAB. Mining Inf. Anal. Bull. 2015. no 2. pp. 75—80. [In Russ]

19. Samusev A.L., Minenko V.G. Studies of the effect of sulfate ions on the efficiency of chemical and electrochemical leaching of gold from persistent mineral raw materials. MIAB. Mining Inf. Anal. Bull. 2018. no 10. pp. 276—282. [In Russ]

20. Morozov Yu.P., Hamidulin I.H., Falej E.A. Development and testing of turbulization centrifugal separators. Gornyj zhurnal. 2015. no 5. pp. 58—62. (DOI 10.17580/ gzh.2015.05.12). [In Russ]

Подписка на рассылку

Раз в месяц Вы будете получать информацию о новом номере журнала, новых книгах издательства, а также о конференциях, форумах и других профессиональных мероприятиях.