Physical model justification for retaining three-point drill bit bearing

Three-point drill bits for blasthole drilling have low wear resistance as practice shows. One of the causes is failure of retaining bearing as a result of damage of bearing track and trunnion under rather high contact and bending stresses. With the purpose of the design modification, the stress–strain analysis is implemented in CAD/CAE of АРМ WinMachine, including the total stress–strain analysis of the trunnion and the local stress–strain analyses (contacts of retaining bearing, friction bearings, etc.) The process of the stress–strain analysis involves: structure modeling, setting displacement limits, setting a material, setting of loads, computation and the results analysis. The formula of specific unit loads per drill bits is given. The calculated contact stresses in the retaining drill bit bearing are presented. With a view to proving the relevance of the simulation model, the physical model of the retaining bearing is constructed and manufactured subject to adhered similarity to a full-scale sample by the criterion of stress equality. The procedure is proposed to be used in the drill bit tool designing.

Keywords: rock drill bit, drill bit bearing, calculation, equivalent stress, contact stress.
For citation:

Simisinov D. I., Afanasiev A. I., Zakharov I. A. Physical model justification for retaining three-point drill bit bearing. MIAB. Mining Inf. Anal. Bull. 2021;(11-1):190—196. [In Russ]. DOI: 10.25018/0236_1493_2021_111_0_190.

Acknowledgements:

The study was carried out in accordance with the state assignment of the Ministry of Education and Science of Russia to perform research for the Ural State Mining University on the topic No. 1021060707960-7-2.3.1.

 

Issue number: 11
Year: 2021
Page number: 190-196
ISBN: 0236-1493
UDK: 622.24.051
DOI: 10.25018/0236_1493_2021_111_0_190
Article receipt date: 25.05.2021
Date of review receipt: 03.09.2021
Date of the editorial board′s decision on the article′s publishing: 10.10.2021
About authors:

Simisinov D. I.1, Cand. Sci. (Eng.), Associate Professor at the Mining Equipment Operation Department, 7sinov@mail.ru
Afanasiev A. I.1, Dr. Sci. (Eng.), Professor at the Engineering Mechanics Department, gmf. tm@m.ursmu.ru;
Zakharov I. A.1, Master’s Student;
1 Ural State Mining University, Yekaterinburg, Russia.

 

For contacts:
Bibliography:

1. Postash S. A. Povysheniye nadezhnosti i rabotosposobnosti sharoshechnykh dolot [Improvement of roller cone bit reliability and performance]. Moscow, Nedra Publ., 1982. [In Russ]

2. Zhidovtsev N. A., Kershenbaum V. Ya., Ginzburg E. S., Bikbulatov I. K., Borodina E. N. Dolgovechnost’ sharoshechnykh dolot [Roller cone bit wear resistance]. Moscow, Nedra Publ., 1992, p.272. [In Russ]

3. Bogomolov R. M. Analiz sposobov izgotovleniya detaley i sborki sharoshechnykh burovykh dolot i ikh vliyaniye na rabotosposobnost’ instrumenta [Analysis of the methods of manufacturing and assembling roller cone bits and their impact on the tool performance]. Oborudovaniye i tekhnologii dlya neftegazovogo kompleksa [Equipment and technologies for the oil and gas complex], 2020, no. 4, pp.8—12. [In Russ]

4 Zakirov N. N. Tekhniko-tekhnologicheskiye osnovy dolgovechnosti raboty sharoshechnykh dolot [Technical and technological foundations for the roller cone bit wear resistance]. Tyumen, Tyumen Industrial University. 2018, p.142. [In Russ]

5. Serikov D.Yu., Blinkov O. G., Panin N. M., Shigin A. O. Improvement of the bearing structures of a roller cutter drilling tool. Oborudovaniye i tekhnologii dlya neftegazovogo kompleksa [Equipment and technologies for the oil and gas complex], 2019, no. 4 (112), pp. 29—33. [In Russ]

6. Simisinov D. I., Boyarskikh G. A., Sukhov R. I. Veroyatnostnaya otsenka nadyozhnosti opor sharoshechnykh dolot [Probabilistic assessment of reliability of the drilling bit bearing structures] Chteniya pamyati Kubacheka V. R. “Tekhnologicheskoye oborudovaniye dlya gornoy i neftegazovoy promyshlennosti” [Readings devoted to the memory of V. R. Kubachek “Technological equipment for the mining, oil and gas industry]. Proceedings of the International science and technology conference, Yekaterinburg, 2004, pp.34—42. [In Russ]

7. Torgashov A. V., Ginzburg E. S., Vyshegorodtseva G. I., Novikov A. S. The current state of domestic drill bits production in view of the tasks of import substitution. Upravleniye kachestvom v neftegazovom komplekse [Quality management in the oil and gas complex], 2015, no. 2, pp. 9—11. [In Russ]

8. Zakirov N. N. Technological aspects of the increase in the reliability and durability of the drilling equipment parts. Izvestiya vuzov. Neft’ i gaz [Proceedings of the higher educational institutions. Oil and gas.]. Tyumen, TyumGNGU Publ., 2016, no. 4, pp. 259—263. [In Russ]

9. Simisinov Denis, Afanasyev Anatoliy, Adas Vitaliy, Simisinov Anton. Lubrication system of a roller cone bit. MATEC Web Conf. 329 03006 (2020). DOI: 10.1051/ matecconf/202032903006

10. Volik D. A., Meskin A., Nadikta S. V. New trends in the production of roller cone bits for the mining industry. MIAB. Mining Inf. Anal. Bull. 2000, no. 5. [In Russ]

11. Pyalchenkov V. A., Dolgushin V. V., Kulyabin G. A. The model for studies of load for the roller bit support bearings. ARPN Journal of Engineering and Applied Sciences, 2017, vol. 12, no. 19, pp. 5548—5553.

12 Shigin A. O., Gilyov A. V. Methods for calculating fatigue strength as the main factor of roller cone bits wear resistance. Vestnik IrGTU [ISTU Bulletin], 2012, no. 3 (62). [In Russ]

13. Simisinov D. I., Afanasiev A. I., Shestakov V. S., Valiev N. G. Back-to-back endurance design procedure for elements of roller bit bearing, Gornyi Zhurnal, 2019 (9), pp. 97—101. DOI: 10.17580/gzh.2019.09.14

14. Han C. et al. Mechanical performance analysis of hollow cylindrical roller bearing of cone bit by FEM, Petroleum, 2015, vol. 1, no. 4, pp. 388—396.

15. Pyalchenkov V. A. Analytical study of deformability of the roller cone bit parts. Sovremennyye problemy nauki i obrazovaniya [Modern problems of science and education], 2015, no. 1—1. p. 22. [In Russ]

16. Simisinov D. I., Shestakov V. S., Afanasyev A. I. Modeling the stress-strain state of a one-cutter drill bit with a separate housing structure. Izvestiya vuzov. Gornyy zhurnal [Proceedings of the universities. Mining Journal], 2015,no. 7, pp. 74—79. [In Russ]

17. Dobrovolsky V. A., et al. Details of machines. Moscow: Mashinostroenie, 1972, 502 p. [In Russ]

18. Belyaev N. M. Soprotivleniye materialov [Strength of materials[. Moscow, Nauka Publ., 1965, p. 856. [In Russ]

Подписка на рассылку

Подпишитесь на рассылку, чтобы получать важную информацию для авторов и рецензентов.