Enhancement of occupational safety in coal mines with respect to dust factor using hydrogel

As productivity of coal mines grows, dust conditions at work places worsen and occupational safety by the dust criterion aggravates. Rostekhnadzor agencies annually reveal more than 4500 thousand violations mostly connected with organization and implementation of dust and explosion protection measures in coal mines. In particular, neither frequency no rates of settling coal dust with powdered slate are observed due to a high labor content of the procedure, as well as owing to the lack of labor, transport and energy resources in mines. Substandard dust and explosive protection and improper compliance control is fraught with the risks of explosion of dust-and-air or dust-and-methane-and-air mixtures, which is accompanied with trauma deaths, and this fact is many times confirmed by the accident statistics in coal mines. In order to enhance occupational safety with respect to the dust criterion in mine roadways with the daily rate of dust deposition from 1.2 to 13 g/m3, it is proposed to replace the procedure of coal dust settling with powdered slate by treatment of roadways with 4% hydrogel. This can reduce the frequency of dust and explosion protection activities, increase the reliability and duration of the protection effect, and low the physical and dust load on mine personnel. This article describes the lab-sale and mine research results on determination of chemical, adhesion, water retention and dust catching properties of hydrogel. These results prove safety, advisability and applicability of hydrogel as an alternative to coal dust settling with powdered slate in dust and explosion protection in some mine openings.

Keywords: occupational safety, coal mines, dust factor, dust and explosion protection, coal dust settling with powdered slate, superabsorbent, hydrogel, dust dynamics, dust catching and water retention effect.
For citation:

Kornev A. V., Spitsyn A. A., Korshunov G. I. Enhancement of occupational safety in coal mines with respect to dust factor using hydrogel. MIAB. Mining Inf. Anal. Bull. 2025;(4):5-22. [In Russ]. DOI: 10.25018/0236_1493_2025_4_0_5.

Acknowledgements:
Issue number: 4
Year: 2025
Page number: 5-22
ISBN: 0236-1493
UDK: 622.807, 622.81
DOI: 10.25018/0236_1493_2025_4_0_5
Article receipt date: 02.01.2025
Date of review receipt: 03.02.2025
Date of the editorial board′s decision on the article′s publishing: 10.03.2025
About authors:

A.V. Kornev1, Cand. Sci. (Eng.), Assistant Professor, e-mail: Kornev_AV@pers.spmi.ru, ORCID ID: 0000-0001-6371-9969,
A.A. Spitsyn1, Graduate Student, e-mail: spitsyn1998@inbox.ru, ORCID ID: 0000-0003-1148-6109,
G.I. Korshunov1, Dr. Sci. (Eng.), Professor, Professor, e-mail: Korshunov_GI@pers.spmi.ru, ORCID ID: 0000-0003-2074-9695,
1 Empress Catherine II Saint-Petersburg Mining University, Saint-Petersburg, 199106, Russia.

 

For contacts:

A.V. Kornev, e-mail: Kornev_AV@pers.spmi.ru.

Bibliography:

1. Meshkov G. B., Petrenko I. E., Gubanov D. A. Russia’s coal industry performance for 2023. Ugol’. 2024, no. 3, pp. 18—29. [In Russ]. DOI: 10.18796/0041-5790-2024-3-18-29.

2. Mokhnachuk I. I., Piktushanskaya T. E., Bryleva M. S., Betts K. V. Workplace mortality at coal industry enterprises of Russia. Russian Journal of Occupational Health and Industrial Ecology. 2023, no. 63(2), pp. 88—93. [In Russ]. DOI: 10.31089/1026-9428-2023-63-2-88-93.

3. Fomin A. I., Anisimov I. M., Anopochkin I. O., Artinova S. G., Anosova Yu. V. The state of working conditions and occupational morbidity in the Kemerovo region — Kuzbass. Bezopasnost' zhiznedeyatel'nosti predpriyatiy v promyshlenno razvitykh regionakh. Sbornik materialov XIV Mezhdunarodnoy nauchno-prakticheskoy konferentsii [Life safety of enterprises in industrialized regions. Collection of Materials of the XIV International Scientific and Practical Conference], Kemerovo, 2021, pp. 227-1—227-13. [In Russ].

4. Fomin A. I. Analysis of conditions and labor protection at enteprises of Kuzbass coal industry. Bulletin of Scientific Centre VostNII for Industrial and Environmental Safety. 2020, no. 3, pp. 57—61. [In Russ]. DOI: 10.25558/VOSTNII.2020.53.88.007.

5. Kabanov E. I., Korshunov G. I., Magomet R. D. Quantitative risk assessment of miners injury during explosions of methane-dust-air mixtures in underground workings. Journal of Applied Science and Engineering. 2020, vol. 24, no. 1, pp. 105—110. DOI: 10.6180/jase.202102_24(1).0014.

6. Gendler S. G., Stepantsova A. Y., Popov M. M. Justification on the safe exploitation of closed coal warehouse by gas factor. Journal of Mining Institute. 2024, pp. 1—11. [In Russ].

7. Balovtsev S. V. Monitoring of aerological risks of accidents in coal mines. Mining Science and Technology (Russia). 2023, vol. 8, no. 4, pp. 350—359. [In Russ]. DOI: 10.17073/2500-0632-2023-10-163.

8. Sidorenko S., Trushnikov V., Sidorenko A. Methane emission estimation tools as a basis for sustainable underground mining of gas-bearing coal seams. Sustainability. 2024, vol. 16, article 3457. DOI: 10.3390/su16083457.

9. Balovtsev S. V., Skopintseva O. V., Kulikova E. Yu. Hierarchical structure of aerological risks in coal mines. Sustainable Development of Mountain Territories. 2022, vol. 14, no. 2, pp. 276—285. [In Russ]. DOI: 10.21177/1998-4502-2022-14-2-276-285.

10. Gendler S. G., Vasilenko T. A., Stepantsova A. Yu. Investigation of mass transfer of hard coal during its transportation to the place of temporary storage. MIAB. Mining Inf. Anal. Bull. 2023, no. 9-1, pp. 135—148. [In Russ]. DOI: 10.25018/0236_1493_2023_ 91_0_135.

11. Vasilenko T. A., Islamov A., Doroshkevich A. S., Łudzik K., Chudoba D., Кirillov А., Mita C. Permeability of a coal seam with respect to fractal features of pore space of fossil coals. Fuel. 2022, vol. 329, article 125113. DOI: 10.1016/j.fuel.2022.125113.

12. Saarikoski S., Teinilä K., Timonen H., Aurela M., Laaksovirta T., Reyes F., Vasques Y., Oyola P., Artaxo P., Pennanen S., Junttila S., Linnainmaa M., Salonen R. O., Hillamo R. Particulate matter characteristics, dynamics and sources in an underground mine. Aerosol Science and Technology. 2018, vol. 52, no. 1, pp. 114—122. DOI: 10.1080/02786826.2017.1384788.

13. Smirnyakov V. V., Rodionov V. A., Smirnyakova V. V., Orlov F. A. The influence of the shape and size of dust fractions on their distribution and accumulation in mine workings when changing the structure of air flow. Journal of Mining Institute. 2022, vol. 253, pp. 71—81. [In Russ]. DOI: 10.31897/ PMI.2022.12.

14. Romanchenko S. B., Rudenko Yu. F., Kosterenko V. N. Pylevaya dinamika v ugol'nykh shakhtakh [Dust dynamics in coal mines], Мoscow, 2011, 256 p.

15. Gabov V. V., Garashchenko Zh. M. Defining the structure of a mechanised complex for extracting coal pillars. MIAB. Mining Inf. Anal. Bull. 2023, no. 11-1, pp. 38—50. [In Russ]. DOI: 10. 25018/0236_1493_2023_1 11_0_38.

16. Khokhlov S. V., Vinogradov Yu. I., Makkoev V. A., Abiyev Z. A. Effect of explosive detonation velocity on the degree of rock pre-fracturing during blasting. Mining Science and Technology (Russia). 2024, no. 9(2), pp. 85—96. [In Russ]. DOI: 10.17073/2500-0632-2023-11-177.

17. Vinogradov Y. I., Khokhlov S. V., Zigangirov R. R., Miftakhov A. A., Suvorov Y. I. Optimization of specific energy consumption for rock crushing by explosion at deposits with complex geological structure. Journal of Mining Institute. 2024, vol. 266, pp. 231—245. [In Russ].

18. Borowski G., Smirnov Y. D., Ivanov A. V., Danilov A. S. Effectiveness of carboxymethyl cellulose solutions for dust suppression in the mining industry. International Journal of Coal Preparation and Utilization. 2020, vol. 1, no. 1, pp. 1—13. DOI: 10.1080/19392699.2020.1841177.

19. Xia T., Xi Z., Suo L., Wang C. Synergistic dopa-reinforced fluid hydrosol as highly efficient coal dust suppressant. Chemical Engineering Journal. 2024, vol. 479, article 147641. DOI: 10.1016/j. cej.2023.147641.

20. Ren B., Yuan L., Zhou G., Li Sh., Meng Q., Wang K., Jiang B., Yu G. Effectiveness of coal mine dust control. A new technique for preparation and efficacy of self-adaptive microcapsule suppressant. International Journal of Mining Science and Technology. 2022, vol. 32, no. 6, pp. 1181—1196. DOI: 10.1016/j.ijmst.2022.09.006.

21. Ji M., Sun Z., Guo H. The application of the foam technology to the dust control for reducing the dust injury of coal mines. Applied Sciences. 2022, vol. 12, article 10878. DOI: 10.3390/app 122110878.

22. Wang H., Cheng S., Wang H., He J., Fan L., Danilov A. S. Synthesis and properties of coal dust suppressant based on microalgae oil extraction. Fuel. 2023, vol. 338, article 127273. DOI: 10.1016/j. fuel.2022.127273.

23. Liu R., Zhou G., Wang K., Niu Ch., Zhang Q., Wang Y., Dong Xi., Ramakrishna S. Experimental investigation on highly efficient collection and cleaning for fine coal dust particles by dry-wet mixed chemical method. Journal of Environmental Chemical Engineering. 2021, vol. 9, no. 5, article 105861. DOI: 10.1016/j.jece.2021.105861.

24. Pernebek B. P., Semenov Yu. V., Rybichev A. A., Kozlova L. O. Assessment of the effectiveness of wettibility of coal dust at different solution temperatures. Ugol’. 2024, no. 1, pp. 70—75. [In Russ]. DOI: 10.18796/0041-5790-2024-1-70-75.

25. Zhou Q., Qin B. Coal dust suppression based on water mediums. A review of technologies and influencing factors. Fuel. 2021, vol. 302, article 121196. DOI: 10.1016/j.fuel.2021.121196.

26. Liu G., Hou M. Advanced technologies on mine dust prevention and control. Applied Sciences. 2023, vol. 13, article 4869. DOI: 10.3390/app13084869.

27. Martirosyan A. V., Ilyushin Yu. V. The development of the toxic and flammable gases concentration monitoring system for coalmines. Energies. 2022, vol. 15, pp. 8917—8917. DOI: 10.3390/ en15238917.

28. Korobeynikova E. A., Panarina A. V., Kuksova K. D., Pudovkina A. A. Explosion at the Listvyazhnaya mine: reasoning and conclusions. Nauka Rossii — budushchee strany: sbornik statey Vserossiyskoy nauchno-prakticheskoy konferentsii [Science of Russia — the future of the country: collection of articles of the All-Russian Scientific and Practical Conference], Penza, 2022, pp. 230—235. [In Russ].

29. Luo Y., Wang D., Cheng J. Effects of rock dusting in preventing and reducing intensity of coal mine explosions. International Journal of Coal Science and Technology. 2017, vol. 4, no. 2, pp. 102—109. DOI: 10.1007/s40789-017-0168-z.

30. Patra S. K., Poddar R., Brestic M., Acharjee P. U., Bhattacharya P., Sengupta S., Pal P., Bam N., Biswas B., Barek V., Ondrisik P., Skalicky M., Hossain A. Prospects of hydrogels in agriculture for enhancing water productivity under water deficit condition. Hindawi International Journal of Polymer Science. 2022, vol. 2022, article 4914836. DOI: 10.1155/2022/4914836.

31. Galkin S. V., Rozhkova Y. A. Analysis of experience in the use of preformed particle polymer gels in the development of high-water-cut production facilities in low-temperature oil reservoirs. Journal of Mining Institute. 2024, vol. 265, pp. 55—64. [In Russ].

32. Karapetyan K. G., Dorosh I. V., Zgonnik P. V., Korshunov A. D., Perina A. I. Sorbents based on foamed phosphate glass for collecting petroleum oil products from contaminated soils and water surfaces. Bulletin of the Tomsk Polytechnic University. Geo Assets Engineering. 2024, vol. 335, no. 8, pp. 227—240. [In Russ]. DOI: 10.18799/24131830/2024/8/4484.

33. Ren X., Xue D., Li Y., Hu X., Shao Z., Cheng W., Dong H., Zhao Y., Xin L., Lu W. Novel sodium silicate polymer composite gels for the prevention of spontaneous combustion of coal. Journal of Hazardous Materials. 2019, vol. 371, pp. 643—654. DOI: 10.1016/j.jhazmat.2019.03.041.

34. Jiang Z., Dou G. Preparation and characterization of chitosan grafting hydrogel for mine-fire fighting. ACS Omega. 2020, vol. 5, no. 5, pp. 2303—2309. DOI: 10.1021/acsomega.9b03551.

35. Liu Ya., Wei Zh., He M., Zhao W., Wang J., Zhao Ju. Preparation of dopamine-modified sea squirt cellulose hydrogel dust-fixing agent to prevent raising of dust. Environmental Research. 2023, vol. 237, part 1, article 116803. DOI: 10.1016/j.envres.2023.116803.

36. Kornev A. V., Spitsyn A. A., Zaimentseva L. A., Zubko M. V. Research of the physico-chemical properties of hydrogel as a means of dust-explosion protection and dust reduction in coal mines. MIAB. Mining Inf. Anal. Bull. 2023, no. 9-1, pp. 180—198. [In Russ]. DOI: 10.25018/0236_1493_2023_91_ 0_180.

Подписка на рассылку

Подпишитесь на рассылку, чтобы получать важную информацию для авторов и рецензентов.