Back to search

Computational justification of the parameters of the drainage layer at the base of the dynamic pile of heap leaching

The design of heap leaching pads for pelletized sandy-clayey ores requires forecasting operational challenges in the drainage system. These challenges arise from colmatation due to pellet degradation and mechanical damage to the drainage layer from mining equipment. This study aims to substantiate the design parameters of the drainage layer for a dynamic heap leaching (HL) pad. The paper presents results from a comprehensive suite of laboratory tests on drainage materials, including filtration and deformation analyses. The test material, sourced from the dumps of the Kuranakh ore field, consisted of crushed products in two size fractions: 20–70 mm and 0–120 mm, containing sandy-clay inclusions. The findings confirm the technical viability of utilizing the 0–120 mm fraction with sandy-clay inclusions as an effective drainage layer. Numerical modeling, based on the experimental data, was employed to determine the optimal layer thickness. This optimized parameter ensures the required filtration performance of the system and provides adequate protection for the drainage pipes against mechanical loads from mining equipment. The results are applicable for the design of new facilities and the reconstruction of existing heap leaching operations at deposits with analogous technological and geological conditions.

Keywords: mineral extraction, heap leaching, drainage system, drainage pipes, geotechnical testing, filtration testing, numerical modeling, bearing capacity.
For citation:

Marinin M. A., Pospehov G. B., Karasev M. A., Sushkova V. I. Computational justification of the parameters of the drainage layer at the base of the dynamic pile of heap leaching. MIAB. Mining Inf. Anal. Bull. 2026;(2-1):99-113. [In Russ]. DOI: 10.25018/0236_1493_2026_21_0_99.

Acknowledgements:
Issue number: 2-1
Year: 2026
Page number: 99-113
ISBN: 0236-1493
UDK: 622.234
DOI: 10.25018/0236_1493_2026_21_0_99
Article receipt date: 18.12.2025
Date of review receipt: 15.01.2026
Date of the editorial board′s decision on the article′s publishing: 19.01.2026
About authors:

M.A. Marinin1, Cand. Sci. (Eng.), Assistant Professor, e-mail: marinin_ma@pers.spmi.ru, ORCID ID: 0000-0002-5575-9343,
G.B. Pospekhov1, Cand. Sci. (Geol. Mineral.), Assistant Professor, e-mail: pospehov@spmi.ru, ORCID ID: 0000-0001-9090-5150,
M.A. Karasev1, Dr. Sci. (Eng.), Professor, e-mail: karasev_ma@pers.spmi.ru, ORCID ID: 0000-0001-8939-0807,
V.I. Sushkova1, Graduate Student, e-mail: s235054@stud.spmi.ru, ORCID ID: 0000-0003-4247-6499.
1 Empress Catherine II Saint-Petersburg Mining University, 199106, Saint-Petersburg, Russia.

 

For contacts:

M.A. Marinin, e-mail: marinin_ma@pers.spmi.ru.

Bibliography:

1. Litvinenko V. S., Petrov E. I., Vasilevskaya D. V., Yakovenko A. V., Naumov I. A., Ratnikov M. A. Assessment of the role of the state in the management of mineral resources. Journal of Mining Institute. 2023, vol. 259, pp. 95—111. [In Russ]. DOI: 10.31897/PMI.2022.100.

2. Ligotsky D. N., Dolgushin N. A. Analysis of experience in the use of unmanned technologies in open pit mining and prospects for their development. Gornyi Zhurnal. 2025, no. 2, pp. 42—47. [In Russ]. DOI: 10.17580/gzh.2025.02.06. 

3. Afanasev P. I., Belov A. A. Assessment of the seismic-blast effects on the marginal rock mass due to the amplitudefrequency characteristics of the blast. Russian Mining Industry Journal. 2025, no. 3, pp. 138—145. [In Russ]. DOI: 10.30686/1609-9192-2025-3-138-145.

4. Chanturia V. A., Nikolaev A. I., Aleksandrova T. N. Innovative environmentally safe processes for the extraction of rare and rare-earth elements from complex ores of perplexed material composition. Geology of Ore Deposits. 2023, vol. 65, no. 5, pp. 402—415. [In Russ]. DOI: 10.31857/S0016777023050040.

5. Pashkevich M., Evdokimova M. Finely-dispersed wastes of titanium production as an additive for manufacturing of building materials. Ecology and Industry of Russia. 2025, vol. 29, no. 2, pp. 19—23. [In Russ]. DOI: 10.18412/1816-0395-2025-2-19-23.

6. Shirima J., Wikedzi A., Rasskazova A. V. Investigation of old waste dump composition of lean gold-bearing ores from the Golden Pride Project (GPP) mining operation in Nzega district, Tanzania. Mining Science and Technology (Russia). 2024, vol. 9, no. 1, pp. 5—11. [In Russ]. DOI: 10.17073/2500-0632-2023-07-130. 

7. Golik V. I., Titova A. V. An algorithm for extracting metals from natural leaching solutions of lost ores. Russian Mining Industry Journal. 2024, no. 6, pp. 116—119. [In Russ]. DOI: 10.30686/1609-9192-2024-6-116-119. 

8. Massel L. V., Komendantova N., Massel A. G., Tsvetkova A. Y., Zaikov K. S., Marinina O. A. Resilience of socio-ecological and energy systems: Intelligent information technologies for risk assessment of natural and technogenic threats. Journal of Infrastructure, Policy and Development. 2024, no. 8, pp. 4700—4700. DOI: 10.24294/jipd.v8i7.4700.

9. Sekisov A. G., Lavrov A. Yu. Shadow economy in gold mining and how it can be legalised through innovative technologies. Shadow Economy. 2022, vol. 6, no. 2, pp. 75—84. [In Russ]. DOI: 10.18334/tek.6.2.114736.

10. Wang L., Yin S., Wu A. Ore agglomeration behavior and its key controlling factors in heap leaching of low-grade copper minerals. Journal of Cleaner Production. 2020, vol. 279, article 123705. DOI: 10.1016/j.jclepro.2020.123705.

11. Manning T., Kappes D. Heap leaching of gold and silver ores. Gold Ore Processing. 2016, pp. 413—428. DOI: 10.1016/B978-0-444-63658-4.00025-6.

12. Valiev N. G., Golik V. I. Experience of gold mining by heap leaching in Kazakhstan. Tsvetnye Metally. 2024, no. 12, pp. 41—46. [In Russ]. DOI: 10.17580/tsm.2024.12.04.

13. Bar N., Teleu N. Geotechnical evaluation of heap leach pad design. Proceedings of the 14th Australia and New Zealand Conference on Geomechanics, Cairns, Australia. 2023.

14. Yakubovsky M. М., Pavlichenko M. V., Loginov E. V. Experience in technical recultivation of lands disturbed during the development of sand-gravel deposit. Mineral mining & conservation. 2022, no. 3(65), pp. 66—74. [In Russ]. DOI: 10.26121/ RON.2022.38.25.007. 

15. Ghorbani Y., Franzidis J.-P., Petersen J. Heap Leaching technology—current state, innovations, and future directions: A review. Mineral Processing and Extractive Metallurgy Review. 2016, vol. 377, pp. 73—119. DOI: 10.1080/08827508.2015.1115990. 

16. Dement'ev V. E., Druzhinina G. E., Gudkov S. S. Kuchnoe vyshchelachivanie zolota i serebra [Heap leaching of gold and silver], Irkutsk, Irgiredmet, 2004, 352 p.

17. Fazlullin M. I., Sadykov R. Kh., Dement'ev V. E. Kuchnoe vyshchelachivanie blagorodnykh metallov [Heap leaching of noble metals], Moscow, 2001. 646 p.

18. Van Zyl D., Henderson M., Cobb B. Economic aspects of pad construction costs on heap leach projects. International Journal of Mining and Geological Engineering. 1990, vol. 8, pp. 275—286. DOI: 10.1007/BF00920641.

19. Kaimonov M. V., Matveev A. I., Hosoev D. V. Modeling of thermal conditions for ore stockpile in heap leaching of gold in cold climates. Russian Mining Industry Journal. 2025, no. 1, pp. 102—108. [In Russ]. DOI: 10.30686/1609-9192-2025-1-102-108. 

20. Apelt T., Forrester K., Short M., Stefan L. Determination of optimum heap height from column leach tests: 1. Model development and initial results. Mineral Processing and Extractive Metallurgy. 2017, vol. 126, no. 3, pp. 146—156. DOI: 10.1080/03719553.2016.1196520. 

21. Thenepalli T., Chilakala R., Habte L., Tuan L., Kim C. S. A brief note on the heap leaching technologies for the recovery of valuable metals. Sustainability. 2019, vol. 11, no. 12. article 3347. DOI: 10.390/SU1112334730. 

22. Abbasi B., Azarfar B., Ahmadvand S., Seal T., Ulrich B. The effect of hydro-jex operation on the stability of heap leach pads: a case study of a heap leach operation in Central Mexico. Mining, Metallurgy & Exploration. 2020, vol. 37, pp. 1583—1592. DOI: 10.1007/s42461-020-00251-4.

23. Smith M., Parra D., Asociados A. Leach pad cost benchmarking. Proceedings of Heap Leach Solutions. Lima, Peru Published by InfoMine. 2014.

24. Breitenbach A. J. Heap leach pad liner systems in North America. Mining Engineering. 1994, vol. 46, no. 1, pp. 46—56.

25. Majdi A., Amini M., Chermahini A. A. An investigation on mechanism of acid drain in heap leaching. Journal of Hazardous Materials Structures. 2009, vol. 165, pp. 1098—1108. DOI: 10.1016/j.jhazmat.2008.10.104.

26. Majdi A., Amini M., Nasab S. K. Adequate drainage system design for heap leaching structures. Journal of Hazardous Materials. 2007, vol. 147, pp. 288—296. DOI: 10.1016/j.jhazmat.2007.01.038.

27. Niou S., Chaoui K., Azzouz S., Hamlaoui N., Alimi L. A method for mechanical property assessment across butt fusion welded polyethylene pipes. The International Journal of Advanced Manufacturing Technology. 2018, vol. 97, pp. 543—561. DOI: 10.1007/s00170-018-1908-y.

28. Puhalsky J. V., Vorobyov N. I., Loskutov S. I., Chukaeva M. A., Sidorova V. R., Matveeva V. A. Neural network cognitive analysis of accumulation of metals by marigold. Doklady Earth Sciences. 2024, vol. 515, no. 2, pp. 701—708. DOI: 10.1134/s1028334x23603759. 

29. Kovyazin V., Bogdanova Е. Current state of specially protected natural areas of the Arctic of the Russian Federation. Ecology and Industry of Russia. 2025, vol. 29, no. 4, pp. 59—65. [In Russ]. DOI: 10.18412/1816-0395-2025-4-59-65.

30. Marinin M. A., Pospehov G. B., Sushkova V. I., Pomortseva A. A., Moseykin V. V. Experience of trial percolation in heap leaching pile of sandy–clayey rocks. MIAB. Mining Inf. Anal. Bull. 2024, no. 8, pp. 51—62. [In Russ]. DOI: 10.25018/0236_1493_2024_8_0_51. 

31. Marinin M. A., Karasev M. A., Pospehov G. B., Pomortseva A. A., Kondakova V. N., Sushkova V. I. Comprehensive study of filtration properties of pelletized sandy clay ores and filtration modes in the heap leaching stac. Journal of Mining Institute. 2023, vol. 259, pp. 30—40. [In Russ]. DOI: 10.31897/PMI.2023.7. 

32. Aleksandrova T. N., Aburova V. A., Nikolaeva N. V., Struk G. V. The influence of energy exposure on the strength characteristics of gold-bearing ore. Obogashchenie Rud. 2025, no. 3, pp. 3—8. [In Russ]. DOI: 10.17580/or.2025.03.01.

33. Tataurov S. B. Obosnovanie geotekhnologicheskikh protsessov kuchnogo vyshchelachivaniya zolota s kriogennymi preobrazovaniyami mineral'nogo syr'ya [Justification of geotechnological processes of heap leaching of gold with cryogenic transformations of mineral raw materials], Doctor’s thesis, Saint-Petersburg, 2011, 41 p. 

34. Leiming W., Shenghua Y., Aixiang W. Ore agglomeration behavior and its key controlling factors in heap leaching of low-grade copper minerals. Journal of Cleaner Production. 2021, vol. 279, article 123705. DOI: 10.1016/j.jclepro.2020.123705. 

35. Petrakov D. G., Karmanskiy D. A. Comparison of analytical and experimental methods for determining dependency of permeability of clayey sandstones on effective pressure. International Journal of Engineering, Transactions B: Applications. 2025, vol. 38, no. 11, pp. 2502—2510. DOI: 10.5829/ije.2025.38.11b.03. 

36. Thiel R., Smith M. E. State of the practice review of heap leach pad design issues. Geotextiles and Geomembranes. 2004, vol. 22, no. 6, pp. 555—568. DOI: 10.1016/j.geotexmem.2004.05.002.

37. Van Staden P. J., Petersen J. The effects of simulated stacking phenomena on the percolation leaching of crushed ore, Part 1: Segregation. Minerals Engineering. 2018, vol. 128, pp. 202—214. DOI: 10.1016/J.Mineng.2018.08.045. 

38. Marinin M. A., Pospekhov G. B., Pomortseva A. A., Sushkova V. I. Patent RU 2779166, МПК B03B 13/00, E02D 1/00. 2022. [In Russ].

Подписка на рассылку

Подпишитесь на рассылку, чтобы получать важную информацию для авторов и рецензентов.